How To Build a (Semi) Solid Wall Yurt

The handbook, "How To Build A Yurt (solid wall design) is now available at www.robertflee.com or at www.robertflee.books.php. To purchase this handbook from Amazon or Smashwords, visit www.smashwords.com or www.amazon.com and search for the title under the author's name, Robert F. Lee. The semi-rigid walled yurt described in this booklet can be constructed in less than 40 hours and assembled or disassembled on site in under three hours, by one person!
Showing posts with label yurt construction. Show all posts
Showing posts with label yurt construction. Show all posts

Thursday, May 30, 2013

Yurt Portability

Yurt
One of the so-called advantages touted by suppliers of the lattice-and-canvas flexible wall yurt design is that the system is portable.  On the surface, that claim seems credible.  Fabric or poly weave skins, ultra-light pvc or wood lattice a light rafter ring and bubble/foil insulation all contribute to the perception of portability. 
It is true that each, or all, of these items are portable, if one considers only the weight and space.  But true portability also requires ease of assembly and disassembly.  Here, the flexible wall yurt fails.
First, consider that erection of a simple 16-foot diameter flexible wall yurt requires the expertise and strength of two to four people.  To hold the rafter ring in place, for example, requires two people, while another one or two install the rafters.  The assembly of the lattice walls requires two to three people to place the curved segments in place, while hoisting the skins into position also requires more than one person.  Typically, assembly of a lattice-design ger takes at least eight hours, not including the deck or floor.
On the disassembly side, things are almost as complex, requiring care and precision in taking each piece apart in sequence.  On a windy day, the task is monumental, with the risk of damage to the fabric or window plastics a major cause of concern.
The concept of a yurt being portable, to be consistent with the Mongol original yurt design, simply is unrealistic.  In fact, the Himalayan tents generally were only moved twice a year, at most, so even they were not intended to be purely portable. But today’s outdoorsman may be seeking that ability to move from place to place.  The answer is the lightweight rigid (not solid) wall system. 
The yurts constructed by EasYurt provide that ability, with their EPS rigid insulation walls and roof system, routed rafters that allow foam insulation to rest in channels, and floor deck joists that have channels cut in 2 by 6 dimensional lumber to reduce weight by fifty percent while maintaining strength. 
It is true that EasYurts offer a budget concept, with a solid (rather than clear acrylic) dome vent, lighter (14 oz) poly tarp skins as opposed to heavy (22 oz) or canvas skins and less attention to aesthetic design.  However, their prices are at least 45% lower than the nearest competitor (and as much as 78% lower than other suppliers), and their designs all include deck floors (which no other supplier offers).
I have assembled an EasYurt in under 2.5 hours, and disassembled that same unit in under two hours, by myself.  Truthfully, these yurts are simple in design and appearance, but I also can find replacement parts, if needed, at any local lumber yard.  As a seasonal camping unit, or as a summer guest house, the system is perfect.  However, I am reluctant to spend a Manitoba winter in one, as it has only R7.5 insulation value and winters here are bitter!  But, I although I have used conventional yurts such as Colorado Yurts, I would be similarly reluctant to winter in any other commercial unit. 
Yurt suppliers have found a wide client base.  Fortunately, there is such a diversity of products that you can pick and choose the right one for your preferences.  Just be sure that you research their attributes, rather than rely on manufacturer claims of portability, ease of assembly and comfort in all weather.


Sunday, April 21, 2013

Build A Solid-Wall Yurt For Under $1,500


Today’s commercially available yurts largely are flexible wall units, with lattice forming the “frame” of the walls, and studs resting on an aircraft cable strung along the top of the lattice.  They are lightweight, but, by that definition, are vulnerable to the elements and to wildlife.  Although defined as portable, they require a full day to set up, using three or more people.  Their insulation (optional) generally is Mylar bubble insulation and windows are heavy plastic.
The yurt concept in this set of plans calls for rigid insulation walls, readily available materials, glass windows, standard-sized door, and a very lightweight, truly portable design. Although the yurt plan is sized for a 16-foot diameter unit, size can be scaled up or down quite readily. Total material cost generally is less than $1,500.
Typically, one person can cut all the pieces needed to size in less than 40 hours.  To assemble the unit requires one person and three or four hours.  To disassemble takes two hours.
The guide includes numerous photographs of a sample yurt being built.  Also included are discussions of problems with many yurts (and solutions), ideas on plumbing, heating, interior finish and power.
The manual is available at www.robertflee.com, www.smashwords.com or www.amazon.com. For Amazon or Smashwords, type in author name (Robert Lee) and title of book (How To Build A (Semi) Solid Wall Yurt (For Under $1,500), or ISBN 9781301795956. Price: $5.99

Thursday, March 1, 2012

Build A Yurt Rafter Ring, Version Two

There are several designs of yurt rafter rings, each serving a particular purpose, and working best in specific environments.  Snow load, wind and even humidity play a role in determining the most appropriate design.  For the majority of yurt applications, the laminated design that I described in a previous article is the most effective.  However, the design described in his article is suitable for smaller yurts (less than 32 feet diameter) and in low humidity locations.  While it will withstand moderate snow loads, it is less structurally stable than the laminated version.

When designing a yurt roof, the same considerations that are factored into stressors on conventional housing roof rafter chords come into play.  That is, you need to consider the tensions (both lateral and gravitational) on the angled chords.  Truss chords endure two primary stress forces: the tendency of the bottom of the chord to push walls outward and the pull of gravity that causes slump in the riser chord.  Use of collar ties works to ameliorate the gravitational warping, but, simultaneously, actually increases the stress on the top plate-to-chord heel point of contact.  Fortunately, yurt roofs are so light that collar ties and webs usually are not needed. 

In my prototype solid-wall yurt, I employ several redundant reinforcements for the chords.  A series of mending plates, hurricane ties, aircraft cable and unique angled top plates create a structure that resists very significant outward stress.  These concepts will be presented in future articles.

The rafter ring design in this article consists of two layers of ½ or 5/8 inch oriented strand board (or plywood, if OSB is unavailable) and a collage of two-by-four blocks.  Other materials needed include a pound and a half of 3 ½ construction or deck screws, a pound of 1 ¾ inch construction screws, enough 3 ¼ inch framing nails to allow for four nails per block, and a quart of carpenters glue or three tubes of construction adhesive.

Begin by cutting a four by eight sheet of OSB into four-by-four pieces.  Scribe a circle four feet in diameter in the first piece, and a circle three inches smaller in the second.  These will form the upper and lower  layers of the “sandwich” ring. 

Cut as many four to six inch lengths of 2 by 4 as you will have truss chords.  Lay out the pieces around the perimeter of the larger OSB circle, equidistant apart, with the pieces pointing toward the exact centre of the ring.  Mark the location of each piece.  Apply a layer of carpenter’s glue to each piece, and re-secure them in the spots as marked.  Once they have dried sufficiently, turn the assembly over and secure the pieces using two 1 ¾ inch screws per block. 

Measure the distance between each block at the inner edge.  Cut pieces of 2 by four that will fit accurately between each 4-6 inch piece.  Do not worry too much about angling the cut edges precisely, as these pieces simply act as stabilizers for the main blocks.  Apply glue to the long edges of these blocks, slide them into place between each 4-6 inch block and secure them using 3 ¼ inch screws, toenail angled into place.  Use one nail per longer block to nail the spacers into place.

Turn the assembly over again, apply glue to the exposed edge of all of the blocks, and attach the second ring, with its centre aligning exactly with the centre of the larger ring.  Use two screws per block, as in the prior side of the sandwich.  Turn the assembly over once again, and screw in two screws per spacer block.

This rafter ring is much lighter than the laminated version described in prior articles, and is much easier to raise into place.  With the smaller ring on the lower side of this sandwich design, the truss chords, once cut on the proper angle, will slide into the notches quite easily and will hold themselves in place as each truss in installed.  However, the drawback to this design is the tendency for the OSB to expand and weaken if it gets wet, or for the screws to pull through if they are set too deep in the OSB.

Tuesday, January 31, 2012

Yurt Drawbacks and Advantages


So you have looked at modern yurts, and are convinced that you would love to live in such a structure.  The salesman tells you all of the great things about the yurt (there are many), and you are more enthused than ever.  The price tag is presented, and you learn that yurts cost anywhere from one tenth to one fifth of a similarly sized bungalow. You are told that a yurt can be assembled within a couple of days.  So, knowing that you will be mortgage-free the instant that the home is erected, and you will be living in this space-age creation (that was first constructed several thousand years ago in the Slavic and Mongolian regions), you jump at the chance to go minimal with this unique idea.  But, there’s a lot more to be considered before you buy!

While yurts do hold great appeal, and while yurt living has a lot of advantages, there are myriad drawbacks, impediments and disadvantages to consider, as well as significant design and sizing options, depending on your region and geography.

Before we look at design considerations, reflect on a few of the more obscure issues that become very significant once you have moved in.  In our locale, for instance, we commune with nature in a very intimate way, with black bear, deer, raccoons & skunks, wolves & coyotes, weasel, mice, squirrels, an army of insects, garter snakes, birds and so on.  This interaction with nature is, for the most part, enjoyable. 

However, when the bear gets up close and personal, you don’t want to be cooking inside a flexible wall yurt, with plastic windows.  A solid wall yurt, raised off the ground is a must. 

When the skunks, weasels and squirrels take up residence under the building, there goes the neighbourhood.  Consequently, an effective mesh screen and lattice barrier is vital to keep the predators and vermin away.  Sure, the weasel will eradicate the mice, but that leaves the problem of a noxious weasel!  Skunks are fairly easily relocated, since they do not care to be in close proximity to us.  It is reciprocal.  Squirrels offer greater resistance and, like raccoons, can wreak havoc on the tarpaulins.  Our yurt integrates so well into its surroundings that a raccoon family has torn holes in the roof tarpaulin, merely by climbing onto it.  Squirrels leave only pin-sized holes, but more of them.

Birds are much more difficult to deal with. Their use of the yurt roof tarpaulin for target practice is a mere annoyance, but their clamouring across that same roof scratches the fabric as much as any squirrel.

Wolves are a great experience, while coyotes, after you have been away from the yurt for a week or so, do not hesitate to move in, burrowing little caves under shelters.

Insects, like mice, pose a major problem.  No yurt should have carpeting inside, because of the risk of ant, tick and spider infestations.  As tightly as you seal the walls and flooring, insects find entrances.  With flexible wall yurts, mice are a major issue.  This problem is eliminated with well-built solid wall designs.

Overall, though, the advantage of being in close contact with nature in your yurt outweighs the problems that such contact poses, if you prepare for these intruders and guests.  Because of the tent-like assembly, you are intimate with the outside world, hearing almost every sound.  As well, by using design and colour options (camouflage, etc.) for your tarps, the yurt may blend discretely into its environment.

The basic yurt design lends itself to several drawbacks. 

Flexible wall yurts, for instance, have walls that are less than two inches thick.  Even with the space-age bubble and foil insulation employed, you will experience more rapid heating and cooling variations inside this building.  However, a solid wall yurt can be constructed of conventional studding, and insulated to higher levels using fibreglass matt insulation as well as bubble & foil or Styrofoam foil combinations.  On the other hand, a yurt, because of its circular design and open concept, heats and cools much more effectively than a similarly sized bungalow.  For example, our 600 square-foot yurt can be heated during minus 25 temperatures with a small radiant propane heater (4-6,000 BTUs), and a 20 pound tank will last nearly a week.  A 600 square foot house would require triple that amount of fuel and still have cold and hot zones.

It is impossible to use standard glass windows in a flexible wall yurt.  Consequently, the norm is to install single-sheet heavy plastic windows, which transmit a great deal of the heat or cooling between interior and exterior.  A solid wall yurt, on the other hand, can accommodate standard window units (smaller sizes).  Doors pose similar issues, and, more so, because most yurt vertical walls are 6’6” to 7’ – less than standard door frame height.

Other infrastructure poses challenges, too. All wiring must be routed through conduit, as it is installed on the outside of the walls framing, rather than through it.  An option is to use low voltage wiring and inverters throughout the building.  Plumbing, too, is installed in plain view.  Of course, this method of installation is much easier and quicker. 

Due to the open design of these homes, privacy is impacted, and closet space is at a premium.  Creative layouts can offset these concerns.

Other considerations include safe heating systems.  Open flame is very risky in fabric yurts.  With solid wall designs, flame retarding materials and fire-rated wall boards can be installed.  Yurts may be purchased with mounting for chimney egress, but pay close attention to sparks that may burn through the roof tarpaulin!

Other problems that may arise include condensation issues in cold weather, when warm, moist air rises and contacts the thinly insulated ceiling materials, condensing and falling inside the building.  If tarpaulins (particularly roof tarpaulins) are not skin-tight, wind causes the tarp to billow which, in turn, packs down any matt insulation used and reduces that R-value. While the wind effect against a yurt is minimized because of the round design, this means that there are no leeward sides or areas next to the yurt, where you can huddle against the cool breeze.  That also allows smoke and loose sparks to migrate around the building during the winter.

Yurts, almost always, do not meet zoning demands of any urban jurisdiction, and, therefore, do not qualify for permits.  If you are building in remote locations, this will not be an issue, and some solid-wall designs, indeed, can obtain engineer certification.  Proper design and construction practices should be employed regardless of whether the building meets code.

Most of us choose yurts as our living option because of its simplicity and eco-friendliness.  Simplicity equates to Spartan, and Spartan means less luxury.  The yurt is simple.  That, in turn, should eliminate the expectation of opulence.  If you want opulence, stay in the city!  The yurt offers a wonderful escape and alternative to conventional housing, but be prepared for the drawbacks, as well as the advantages.

Monday, May 9, 2011

Inexpensive Yurt Flooring Solution

In keeping with the minimal philosophy of living in a yurt, the ideal design will employ a minimum of materials, be as “green” as possible and will be both sustainable and durable.
In our yurt, we have chosen a very inexpensive, basic design and material for our flooring. There are several reasons for this.
Firstly, cost is a factor in the decision as to the type of flooring to use. We opted for materials with a cost of less than $0.45 per square foot, plus $0.10 per square foot for finishes.
Secondly, we wanted to ensure that the frequent traffic directly from outdoors to indoors did not track in excess dirt. Carpeting would have trapped that dirt.
Thirdly, the location of the yurt in a wooded area would have attracted insects such as ants. By constructing flooring with a hard surface, we eliminated nesting sites for those insects.
Fourthly, we wanted a floor that would remain cool in the summer and able to adapt to winter conditions. With the hard surface, we were able to lay down area carpets that we already owned in strategic locations, while keeping bare floor at entrances and frequently used work areas, such as the kitchen areas and washroom.
Lastly, we wanted to minimize weight of the flooring, since we built the yurt on pads and posts, rasther than embedding pillars into the ground.
To accomplish all four goals, we used ¾ inch oriented strand board as sub floor material, with 1/8 inch good one side plywood laid at a ninety degree angles to the subfloor as the main floor. The plywood was screwed to the underlay using three quarter inch wood screws with threads the full length of the screw. The use of full-length threads is essential, so that the screws can be countersunk into the thin plywood.
Lastly, we used a clear varnish to coat the surface of the flooring, making sure to pay special attention to the high traffic areas.
Since installing this flooring, we have found that it works remarkably well, and shows a sheen and grain similar to good-quality hardwood or laminate flooring, at one quarter of the cost.
However, some problems have arisen. On occasion, we stored 20 pound propane tanks on the floor, and, with changing temperatures, the tanks attracted condensation. This condensation accumulated in a ring on the floor. To remove it, we lightly scoured the area with a Javex and water mix, with modest success. The only other problem has been a slight separation, due to the thinness of the material, in spots where insufficient screws were used.
This flooring has answered all five of our criteria for the design, and is recommended for anyone contemplating an inexpensive flooring alternative, whether in a yurt or cabin.

Friday, October 29, 2010

Yurt Totem Poles Stand for Family & Friends

We have a pole in the centre of our yurt. More correctly, we have two poles. Before you judge too harshly, these poles are neither dancing poles, nor firemen’s poles. They are prospective totem poles.
If moving from a middle-class home in suburbia to a Mongolian tent in the backwoods of Manitoba was not sufficiently unusual, we have incorporated a more clearly defined oddity in the living area of our yurt. Two spruce poles, crowned by a cross-member pole and crowned with a spiral of collar ties for the free-span truss boards, form our tribute to the iconic Pacific First Nations artefacts.
Granted, our future totems are significantly smaller than the mammoth totems along the Pacific Northwest coast. At an average diameter of 8 inches, they are paltry in size. They were also redundant in the yurt structure, as the roof assembly had sufficient strength without the addition of the centre posts and collar ties.
These totem poles, though, have a much more social purpose. On a counter adjacent to the poles we have an assortment of carving chisels and shaping knives. At our official “yurt-warming” party, scheduled for later this year, we will launch the first “community carving” in Manitoba (or so we believe). Guests will be invited to choose a spot, select their tools, and carve the gargoyle, icon, angel or creation of their choice – no limits. Of course, space is limited, as is time. Accordingly, future guests will be invited to add their own touches to existing carved artworks, or create their own in new space on the poles. Required is individual accountability: each carver will be asked to carve his/her initials in that masterpiece. In this manner, we will have a record of our guests’ visits, an insight into their creative sides, and the most original artwork available.
Cave and rock paintings, innukshuk statues and totems were all communications tools as well as expressions of individualism in our early Canadian culture. It is our intent to continue that tradition, in our little corner (or circle) of the country, and give vent to our friends’ creativity. Want to contribute your own ideas? How about sending us a drawing, photo or sketch of the icon that you would like to see gracing the totems in our yurt. We will be posting photos of the progress on these unique structures, beginning early next year. Let us, and our friends, bring your artistry to life!

Saturday, September 11, 2010

Yurt Structural Supports

Although yurts are considerably lighter than conventional houses, there still is considerable weight to the materials, and the proper support structures need to be in place.
Many yurts are built as elevated structures, either in total or in part, since many are built in locations with considerable slopes. There is a tendency to construct these units on simple 4*4 stilts, with little regard to lateral rigidity. Additionally, when yurts are built on platforms or raised decks, they alter the wind flow in, around and under the building. This practice also exacerbates drainage and snow build-up issues, as moisture tends to flow more freely under the building.
The primary consideration should be to structural integrity. Merely walking on a platform or deck that is held up by 4*4 posts causes the building to vibrate. Like the harmonic effect of a bridge structure swaying in the wind (or a child’s swing being propelled on larger and larger arcs), this rhythmic motion can increase in intensity, causing the supports to break loose over time. Cross supports should be used, in addition to ties to hold the structure caps tightly to joists or beams. Ensure that you have placed a sufficient number of stilts along the length and breadth of the platform, to prevent sag.
Wind flow can be a very serious concern for yurt design. A moderate wind, funnelled beneath the yurt, may billow, like the air beneath a parachute canopy. This air flow has a detrimental effect on heating & cooling, as well. Yurts are designed to allow for easy air flow around and over the structure, and were never designed to allow for air flow beneath.
The third concern is moisture redirection. Allowing snow load to build up under your yurt will result in high moisture content in the spring, and the contingent possible decay or mould formation on the underside of the structure. Allowing water and snow melt to drain freely under the platform, as well, will contribute to the undermining of the earthen base on which deck posts rest. This, in turn, decreases structural integrity. You should install a water redirection system on the upper edge of the yurt platform, and redirecting barriers in a lead position on each deck support leg. This will minimize the risk of water erosion.
Just because yurts are considered as an “alternative” to conventional housing does not imply that improper or inadequate construction techniques should be employed. Care in design, construction and maintenance of your yurt supporting network is a critical to building integrity as it is in conventional housing.